Carbon bashguard

Discussion in 'General Discussion' started by ElGuapo, Jun 1, 2008.

  1. ElGuapo

    ElGuapo ;oP

    Joined:
    May 22, 2008
    Messages:
    20
    Likes Received:
    0
    Trophy Points:
    0
    Occupation:
    Design Engineer
    Location:
    Chino
    Made myself a carbon fiber bash guard from some mil grade carbon I came across. It's about 45grams and 1/8 thick

    Have some material left and was wondering if any of you might be intersted. It's 104Bcd, 34T(i think)

    Check it out and let me know what you think.
     

    Attached Files:

    Last edited by a moderator: Jun 1, 2008
  2. faded1004

    faded1004 New Member

    Joined:
    Feb 18, 2008
    Messages:
    754
    Likes Received:
    0
    Trophy Points:
    0
    Occupation:
    Mechanical Engineer
    Location:
    LBC
    ooo that is cool! how did you cut it?
     
  3. pamela

    pamela :)

    Joined:
    Nov 26, 2007
    Messages:
    407
    Likes Received:
    0
    Trophy Points:
    0
    Location:
    OC
    Does it take the place of the 3rd ring or does it go over the 3rd ring?
     
  4. faded1004

    faded1004 New Member

    Joined:
    Feb 18, 2008
    Messages:
    754
    Likes Received:
    0
    Trophy Points:
    0
    Occupation:
    Mechanical Engineer
    Location:
    LBC
    looks like it replaces the third ring...
     
  5. pamela

    pamela :)

    Joined:
    Nov 26, 2007
    Messages:
    407
    Likes Received:
    0
    Trophy Points:
    0
    Location:
    OC
    Bummer!

    Bummer!
     
  6. ElGuapo

    ElGuapo ;oP

    Joined:
    May 22, 2008
    Messages:
    20
    Likes Received:
    0
    Trophy Points:
    0
    Occupation:
    Design Engineer
    Location:
    Chino
    a few more details

    Yes, it does replace the large chainring. I never use it anyway and you get more ground clearance over the logs or other terrain. Slides over stuff rather well, not having any sharp teeth. :eek:)

    Well this post is kind of a poor mans survey to find out if there is enough interest out there for this thing.

    If there is, I'll be glad to place an order with the local machine shop and have a few of these puppies made.

    The material I have is limited however. I think, I have enough for 10-15 bashguards.

    Not sure how to set up this post as a survey? Maybe start a ride and use it as a survey? Any thoughts?

    Please ask any questions you can think of. I'll do my best to answer.

    Not sure yet what the price will be. It'll probably depend on the total quantity. More = cheaper per unit cost.

    Thanks for your interest so far.

    Let's see how this plays out.

    Cheers!
     
  7. Chewyeti

    Chewyeti Circus Bear

    Joined:
    Jul 29, 2007
    Messages:
    8,467
    Likes Received:
    3
    Trophy Points:
    38
    Location:
    Yorba Linda
    will it shatter when it meets a big rock?
     
  8. ElGuapo

    ElGuapo ;oP

    Joined:
    May 22, 2008
    Messages:
    20
    Likes Received:
    0
    Trophy Points:
    0
    Occupation:
    Design Engineer
    Location:
    Chino
    you'd have to hit something pretty hard to shatter

    You'd have to hit pretty hard to shatter it. I've banged it up pretty good and it's still on the bike.
    My main concern has been keeping the weight down.
    And then you got the bling factor. We can't ignore that. :eek:)

    I'm sure it'll hold up to some heavy abuse without shattering.
     
  9. BrewMaster

    BrewMaster Thirsty

    Joined:
    Jul 17, 2007
    Messages:
    4,447
    Likes Received:
    0
    Trophy Points:
    0
    Occupation:
    Chemist
    Location:
    Foster City, CA
    Nice Drago. I wanna see that next time we ride.
     
  10. ArrrKelly

    ArrrKelly New Member

    Joined:
    Feb 20, 2005
    Messages:
    1,052
    Likes Received:
    0
    Trophy Points:
    0
    Nice work! I would like to have one.
     
  11. roguemoog

    roguemoog New Member

    Joined:
    May 7, 2008
    Messages:
    76
    Likes Received:
    0
    Trophy Points:
    0
    Location:
    Santa Monica
    Dang, that thing is sweet. I'm thinking about an upgrade this summer though so I would have to wait to see if it would fit...if I needed a different size, could I send you a drawing for you to have the shop make to? Or would you have to have the whole run be exactly the same?

    Then again, I'm still new with bikes and I don't know how common different sizes are...
     
  12. DeadlyStryker

    DeadlyStryker New Member

    Joined:
    Jan 17, 2005
    Messages:
    497
    Likes Received:
    0
    Trophy Points:
    0
    Occupation:
    school
    Location:
    Orange/Villa Park
    One issue I had with removing my outer ring was the bolts that hold the rings together. They were not short enough to pinch it tight, so I had to put in spacers. Do all rings call for the same width? I would imagine it so.
     
  13. autoduel

    autoduel sandbagger

    Joined:
    Aug 31, 2007
    Messages:
    1,471
    Likes Received:
    0
    Trophy Points:
    36
    Occupation:
    Architecture
    Location:
    Mission Viejo
    Are they all going to be made 104Bcd, 34T?
    I'd be interested in a 5 bolt 94bcd 32t
     
  14. ElGuapo

    ElGuapo ;oP

    Joined:
    May 22, 2008
    Messages:
    20
    Likes Received:
    0
    Trophy Points:
    0
    Occupation:
    Design Engineer
    Location:
    Chino
    Current design is 104BCD

    At the moment, I only intend to get the 104BCD, 4bolt as I have this design completed. If more requests arrise, I may consider doing the 5bolt.

    As far as thickness goes, this guard is intended to exactly replace the large chainring up front.

    So far I have only one made and installed on my XT shimano crankset as shown in the pic.

    Cheers,
     
  15. FoShizzle

    FoShizzle New Member

    Joined:
    Mar 24, 2006
    Messages:
    2,496
    Likes Received:
    0
    Trophy Points:
    0
    Occupation:
    paper pusher
    why would you ask? a bashguard seems like the perfect application for carbon
     
  16. ElGuapo

    ElGuapo ;oP

    Joined:
    May 22, 2008
    Messages:
    20
    Likes Received:
    0
    Trophy Points:
    0
    Occupation:
    Design Engineer
    Location:
    Chino
    Anyone else interested in this thing?

    So far I think we have about 3 riders interested.
    Anyone else?
     
  17. COLEKO

    COLEKO The Flying Hawaiian

    Joined:
    Jul 29, 2007
    Messages:
    640
    Likes Received:
    0
    Trophy Points:
    16
    Location:
    La Mirada
    Home Page:
    The one thing that could happen is that the carbon can delaminate where it is cut. You can sand and seal the edges with CA glue and that should help out.
     
  18. Team Smitty

    Team Smitty MVP CYCLE CENTER

    Joined:
    Nov 13, 2007
    Messages:
    353
    Likes Received:
    0
    Trophy Points:
    0
    Occupation:
    Dirtector of composite structures
    Location:
    San Juan Capistrano
    I'm sure I could help you out If you run out of material, just send me a PM with thickness and min dia. needed.

    Some times I'll have copious amounts of carbon off-cuts laying around the shop depending on what project we are working on.

    IT'S your's free for the taking:beer:

    PS THERE IS GOOD REASON WHY I RIDE AN ALUMINUM BIKE
     
  19. CalEpic

    CalEpic member

    Joined:
    Feb 3, 2005
    Messages:
    7,719
    Likes Received:
    17
    Trophy Points:
    38
    Location:
    Laguna Niguel
    Not trying to poo poo your project but I'm not sure carbon fiber is the best material for a bash guard.
     
  20. FoShizzle

    FoShizzle New Member

    Joined:
    Mar 24, 2006
    Messages:
    2,496
    Likes Received:
    0
    Trophy Points:
    0
    Occupation:
    paper pusher
    dont be such a buzzkill...carbon is the rage. you know how it goes...if you cant make it better, make it with carbon
     

Share This Page

Help keep STR alive, please click the donation button below